Shell moulding is a technology used to produce castings on the net near shape concept.
The particular system of production of a thin rigid shell is able to obtain geometry on casting with restricted tolerance, finished and smoothness surface and complex shape
Much more than a system to shape the geometry
This system is providing a number of other advantages. Further the first possibility to use the geometrical quality of a shell moulded part, the other points focus on the thermic and mechanical characteristics of the shell mould. These characteristics are the bases for a reliable and advanced casting part.
Material produced
- Gray Iron
- Compacted Graphite Iron
- Ductile Iron
- Alloyed Cast Iron
- Carbon Steel
Compacted Graphite Iron
Compacted Graphite Iron (CGI) is the better compromise that the metallurgy of iron is able today to offer for mechanical solution.
- Elevated mechanical performance in reference to gray iron;
- Elevated machinability in reference to ductile iron;
- Better castability in reference to gray and ductile iron;
CGI Mechanical Characteristics – ISO 16112
Material designation | Tensile strengthRm
N/mm2 min. |
0,2%proof strengthRp 0,2 N/mm2 min. |
Elongation
A % min. |
Typical Brinell hardness range HBW 10/30 |
---|---|---|---|---|
ISO 16112/JV/300/S | 300 | 210 | 2,0 | 140 to 210 |
ISO 16112/JV/350/S | 350 | 245 | 1,5 | 160 to 220 |
ISO 16112/JV/400/S | 400 | 280 | 1,0 | 180 to 240 |
ISO 16112/JV/450/S | 450 | 315 | 1,0 | 200 to 250 |
ISO 16112/JV/500/S | 500 | 350 | 0,5 | 220 to 260 |